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Palletising Solutions

Cobot Palletising Solutions Range from Robotiq

Palletising can be a repetitive and strenuous task when handled manually, so it is one of the most common robotic solutions used by manufacturers. Robotiq offers lean palletising solutions, enabling simple, rapid automation. Their standard PE Series and AX Series palletising solutions can do the heavy lifting for you, while remaining safe for employees to be around.

Making the automation process as straightforward as possible, Robotiq offers PAL Ready and PAL Series: two paths to simple, straightforward palletising automation. You can choose between the off-the-shelf PAL Ready palletiser, or the modular PAL Series approach, allowing you to customise the solution to suit your needs.

 

The benefits of the Robotiq automated palletising solutions:

  • Flexibility – palletising robots can handle a wide range of box sizes, shapes, weights, packaging materials, adapting to frequent changes of box dimensions
  • Efficiency – the software optimises trajectories to maximize speed & payload capacity and achieve the highest throughput
  • Easy set up – the intuitive interface and intelligent software make it easy for anyone to operate, regardless of your robotics knowledge
  • Compact – the small footprint means the palletiser fits easily within your existing floor space making installation easy

 

Most significantly, Robotiq include the software and all updates as part of the solution, and there are no annual licence fees to pay.

Robotiq’s cobot palletising can be easily integrated alongside your existing manufacturing lines, making automated palletising, depalletising, or both, a perfect solution to enhance your end-of-line operations.

Does Robotiq Lean Palletising fit your operation? Try our Fit Tool to see which palletising solution fits your operation best. 

 

Robotiq Palletising Solutions, simple collaborative robot (cobot) palletising automation.

PAL Ready

PAL Ready - production ready palletising cell from Robotiq.

Production-ready palletiser.

A fully assembled robotic palletising cell, designed for rapid installs.

What’s included?

  • PE20 Palletising Solution
  • PowerPick Multi gripper
  • Smart infeed roller conveyor
  • Safety package
  • PE20 mobility kit

PAL Series

PAL Series - modular approach to simplified cobot palletising.

Modular palletisers

A configurable palletising option built from Robotiq standard models (PE Series and AX Series Palletising Solutions) and additional modules.

Standard modules to choose from:

  • Smart infeed (link to smart infeed PDF)
  • Vacuum grippers (link to vacuum grippers page)
  • PE20 mobility kit
  • Safety packages
  • Interlayer rack
Both options allow you to start fast, scale with confidence and get the palletising solution that fits your operation best.

PAL Ready and PAL Series offer:

  • Intuitive software
  • Easy operator experience
  • Fast deployment
  • Quick and predictable ROI
  • Confidence to scale automation

PE Series

Robotiq Palletiser PE Series

PE10

The PE10 cobot palletiser is ideal for less frequent changes in box size and pallet height. It has a manually adjustable pedestal useful for lower pallet heights applications, a teach pendant stand and an operator box.

Designed for the Universal Robots UR12e cobot.

Specifications:

Maximum pallet height: 1550 mm

Maximum payload: Up to 11.5 kg

Maximum box throughput: Up to 13 cycles/min *

Minimum box dimensions: 50 x 50 x 50 mm

*Depending on box weight, dimensions, and surface, as well as pallet dimensions and layout.

What’s included:

  1. Cobot Base
  2. Manually adjustable pedestal
  3. PowerPick gripper, extra reach bracket
  4. Tower lights, integrated pallet sensors
  5. Teach Pendant Stand with Internal Cable Routing
  6. Application Software: Material Handling Copilot
  7. Box sensor, Anchor kit, Cable management system

 

 

 

PE Series PE20 Palletising Solution from Robotiq

PE20

The PE20 cobot palletiser is ideal for heavier loads and low to moderate pallet heights. The PE20 Robotiq Palletising Solution handles all standard pallet dimensions.

Designed for the Universal Robots UR20 cobot.

Specifications:

Maximum pallet height: 2,150 mm

Maximum payload: Up to 23 kg

Maximum box throughput: Up to 13 cycles/min *

Minimum box dimensions: 50 x 50 x 50 mm

*Depending on box weight, dimensions, and surface, as well as pallet dimensions and layout.

What’s included:

  1. Cobot Base
  2. Manually adjustable pedestal
  3. PowerPick gripper, extra reach bracket
  4. Tower lights, integrated pallet sensors
  5. Teach Pendant Stand with Internal Cable Routing
  6. Application Software: Material Handling Copilot
  7. Box sensor, Anchor kit, Cable management system

AX Series

AX10

The AX10 cobot palletiser is ideal for handling a wide variety of box sizes and pallet heights. It has a fully integrated vertical 7th axis for greater heights and teach pendant support.

Designed for the Universal Robots UR12e cobot.

Specifications:

Maximum pallet height: 2750 mm

Maximum payload: Up to 11.5 kg

Maximum box throughput: Up to 13 cycles/min *

Minimum box dimensions: 50 x 50 x 50 mm

*Depending on box weight, dimensions, and surface, as well as pallet dimensions and layout.

What’s included:

  1. Cobot Base
  2. Fully Integrated Vertical 7th Axis
  3. PowerPick gripper, extra reach bracket
  4. Tower lights, integrated pallet sensors
  5. Teach pendant support
  6. Application Software: Material Handling Copilot
  7. Box sensor, Anchor kit, Cable management system
Robotiq Palletiser AX Series

AX20

Robotiq AX20 Palletiser

The AX20 cobot palletiser is ideal for applications with greater reach requirements. Combined with the UR20’s high reach capacity, the AX Series uses a 7th axis as a linear transfer system to extend the robot’s vertical reach.

Designed for the Universal Robots UR20 cobot.

Specifications:

Pallet height: 3000 mm (118 in)

Maximum payload: Up to 23 kg

Maximum box throughput: Up to 10 cycles/min *

Minimum box dimensions: 50 x 50 x 50 mm

What’s included:

  1. Cobot Base
  2. Fully Integrated Vertical 7th Axis
  3. PowerPick20 gripper, extra reach bracket
  4. Tower lights, integrated pallet sensors
  5. Teach pendant support
  6. Application Software: Material Handling Copilot (designed specifically for Universal Robots)
  7. Box sensor, Anchor kit, Cable management system

AX30

Robotiq AX30 Palletiser

The AX30 cobot palletiser has the highest payload capacity of the Robotiq Palletising Solutions range, at 30 kg (27 kg excluding the weight of the gripper). The robust vertical axis is designed to lift heavy cases at the highest rate possible.

Designed for the Universal Robots UR30 cobot.

Specifications:

Pallet height: 2750 mm (108 in)

Maximum payload: Up to 32 kg

Maximum box throughput: Up to 10 cycles/min *

Minimum box dimensions: 50 x 50 x 50 mm

What’s included:

  1. Cobot Base
  2. Fully Integrated Vertical 7th Axis
  3. PowerPick gripper, extra reach bracket
  4. Tower lights, integrated pallet sensors
  5. Teach pendant support
  6. Application Software: Material Handling Copilot (designed specifically for Universal Robots)
  7. Box sensor, Anchor kit, Cable management system

Try the Palletising Fit Tool to see which set up works best for your operations. 

With the Robotiq Palletising Fit Tool, you can:

✅ Validate your project before investing
✅ Generate a 3D simulation tailored to your factory requirements
✅ See your ROI and payback period based on real data
✅ Get a shareable report to support internal decision-making

It only takes a few minutes — and it’s completely free.

Try it out below 👇

Robotiq Palletising Fit Tool Simulator

Robotiq Palletising Fit Tool

How does the cobot palletising system work?

  • An empty pallet is placed on the palletising machine
  • Boxes are moved into the palletising cell
  • Retro reflective sensors detect the boxes and the Universal Robot arm then picks them up and begins to stack them on the pallet
  • Once a pallet is full, the robot waits for the pallet to be removed, before it begins the process again.

What are the benefits of the Robotiq palletisers?

  • Quick and easy to install, set up and configure
  • All hardware and software already connected
  • Small footprint allows for an easy fit into an existing floor plan
  • Application set up on the cobot in 3 simple steps
  • Fully integrated vertical 7th Axis  on the AX series, or manually adjustable pedestal on the PE Series
  • The palletisers can pick a wide range of boxes and cover extensive heights and pallet dimensions to suit your needs
  • Palletising Copilot software does the hard work for you as it automatically generates and optimises all trajectories and cobot movements

How does automating your end-of-line palletising enhance your operations?

  • Frees up your employees for higher value tasks
  • Provides a versatile and flexible option for palletising
  • Fast return on investment
  • Faster palletising speed compared to when the task is carried out manually

This robotic solution is the perfect application to ensure that all aspects of your end-of-line operations are highly efficient.

Manual palletsing versus automated palletising